Utility Trailer Unloader 2.0

jason silliker

Jason Emerald P.E.I. Canada
Senior Member
Member
Even though a electric 1/2" heavy duty drill would unload a half or better trailer full of hardwood with the original 4:1 winch it was definitely too hard on the drill lol. Load handler for utility trailer
Princess Auto (Harbour Freight equivalent) had this two speed winch on for $39.99. With a 5:1 and 12:1 reduction it should make it theoretically three times easier. Also, due to the fact that the original didn’t brake both ways, it meant as soon as you stopped turning the input with the drill or a ratchet any tension would make it want to spin backwards a little bit. This one’s great because the ratchet works both ways. I first removed the gears and cut a 2 inch section out of the center of the frame and cut the side off of the winch drum and bored it out to 1”, then welded it to a hub bored and keyed to 1”.
I added 1” collars to the winch frame to increase shaft surface area and for extra strength and added grease nipples. I cut the extra length off of the shafts and then welded 2 nuts together then welded them to the shafts.
 

Attachments

  • IMG_8673.jpeg
    IMG_8673.jpeg
    283.4 KB · Views: 9
  • IMG_8677.jpeg
    IMG_8677.jpeg
    326 KB · Views: 9
  • IMG_8682.jpeg
    IMG_8682.jpeg
    441.5 KB · Views: 7
  • IMG_8679.jpeg
    IMG_8679.jpeg
    425.8 KB · Views: 7
  • IMG_8681.jpeg
    IMG_8681.jpeg
    318.7 KB · Views: 9
Last edited:
I drilled a second mounting hole (forgot pic). I then had to cut the original winch off and the notched the 4” angle iron to accommodate the larger size.
 

Attachments

  • IMG_8685.jpeg
    IMG_8685.jpeg
    311.3 KB · Views: 5
  • IMG_8684.jpeg
    IMG_8684.jpeg
    244.7 KB · Views: 5
  • IMG_8683.jpeg
    IMG_8683.jpeg
    249 KB · Views: 5
Last edited:
Splashed on some paint and slid it onto the shaft. Three set screws tighten the hub to the shaft. There’s a 3/8” carriage bolt that goes through the deck and 2” tubing to secure the angle iron to the trailer.
 

Attachments

  • IMG_8690.jpeg
    IMG_8690.jpeg
    274.5 KB · Views: 8
  • IMG_8689.jpeg
    IMG_8689.jpeg
    263.6 KB · Views: 8
  • IMG_8687.jpeg
    IMG_8687.jpeg
    226.4 KB · Views: 9
Last edited:
Back
Top