After running the John Deere yesterday, cleaning up the snow, first work and load on the engine since I put rings in and took the balance gears out. I didn’t see, feel or hear any difference in the engine operation. Worked the same as before.
Noel
The service manual is uploaded here:
Kohler K-Series Service Manual
Service manual for the Kohler single cylinder engine.tractorfanatics.com
On those allen head screws, take a punch that will fit down inside the allen socket and smack it good with a heavy hammer a couple times on each one. Lot of times that will break them loose enough to turn out. Good luck.
I think by looking at the bore that I'd be tempted to just stay std. A light hone would clear any cylinder marking right up. More than likely your oil control rings are worn more than anything else.
Thanks for letting me know I'm not alone, Noel!I’m one too Doug. So, l’m no help to you.
Noel
This tractor sat outside in the weather for a very long time, so long the guy I bought it from couldn't remember. No carb or fuel lines so basically the pump was open to the elements, Jake. I was real surprised the engine was free. I've got the tools, so will try to pry them out soon. I don't see any retainer clips but I think the valves may be "dimpled" in.Wow Doug, never seen a fuel pump that corroded. A few tools I used is (1) a small but strong pick tool, (2) small flat tip screw driver, (3) needle nose vice grips. You can try using the pick tool and flat tip to work around the valve seating area (VERY carefully!). Use the needle nose vice grips to grab the bottom of the one valve and work it free. Another option is to remove the 90 degree fittings and try to push the valves out using the flat tip in the inlet/outlet ports. It's been awhile since I had one apart, but I think there might be little snap rings or keepers holding the valves in place. Also, I think Kohler had instructions on how to rebuild these pumps, I just can't recall where I seen them.
I don't have any PB right now, but it's being soaked with "Lawson" ( Lawson bolts) penetrating spray, Roger. Seems like good stuff.Soak it in PB Blaster, or if your not in a bit hurry try white vinegar. Both will eat on the rust and chances are they are not stuck in that awful wight. Good luck.
Oh yeah, I almost forgot, I did google K series fuel pump rebuild. Not a single video was old metal body pumps. All were about rebuilding the plastic body ones, and there were only 4 or 5 at the most.
DAC
Let us know how that stuff works, Kenny!I just bought a bottle of the 'Superzilla' rust product. We'll see how that works on stuck choke & throttle cables when it gets here.
Once again, dumpster diving comes into play. Every few years the parts man at work throws away cans of various chemicals. I keep an eye out for that. I guess it depends on vendor bids or something. I've grabbed cans of Kroil, Yield, Lawson and Zep penetrants. Seems like all of them did ok, hard to remember. I would think it's about time for him to replenish my inventory!That was my luck on You Tube - found everything but what I wanted so quit looking there. I have tried several different penatrants, some home brews and come back to the good old PB Blaster. Have read those "test results" too and they make the results come out the way the $$ flow goes.
Once again, dumpster diving comes into play. Every few years the parts man at work throws away cans of various chemicals. I keep an eye out for that. I guess it depends on vendor bids or something. I've grabbed cans of Kroil, Yield, Lawson and Zep penetrants. Seems like all of them did ok, hard to remember. I would think it's about time for him to replenish my inventory!